Seal Integrity Tester
Send a Request- Leak Detection & Seal Integrity Test: Confirms the hermetic integrity of the package.
- Burst Test: Evaluates the strength and resilience of seals under pressure.
- Altitude Test: Simulates altitude variations to assess overall packaging integrity.
- Package Pressure Test: Verifies the durability and reliability of the package structure.
- Dry Chamber Leak Test: Suitable for testing liquid-filled products without immersion.
- Vacuum Packaging Test: Optional vacuum kit available for enhanced testing capabilities.
- User-Friendly Design: Operated with one hand and features an intuitive, easy-to-use setup.
- Wide Compatibility: Suitable for both flexible and rigid packaging, including MAP (Modified Atmosphere Packaging) and vacuum-sealed products.
- Fast Testing: Performs complete tests in under 30 seconds.
- Visual Leak Detection: Enables clear identification of leak locations for rapid troubleshooting.
- Multiple Chamber Sizes: Customizable chamber options available, with a standard size of 520 × 340 × 225 mm.
- Durable Construction: Built from genuine PLEXIGLASS and engineered to withstand mechanical stress.
- Compressed Air Operation: Powered by a Venturi pump requiring no electrical connections; an electric vacuum pump is available as an option.
- Low Maintenance: Designed for minimal upkeep, featuring easy water drainage for quick tank cleaning.
- Vacuum Chamber Performance: Operates up to –0.8 bar and includes a regulator for precise vacuum adjustment.
- Additional Accessories: Optional medical-grade vacuum kit and stainless-steel gas spring lift for the top lid.
- Supported Package Types: Compatible with doy-packs, pillow bags, flow-packs, trays, thermoformed packs, premade bags, vacuum packs, pots, bottles, cups, cans, and various containers.
- Typical Products Tested:
- Food: Meat, fish, seafood, cheese, snacks, confectionery, coffee, baby food, bakery items, cereals, grains, and pet food.
- Non-Food: Suitable for medical, pharmaceutical, automotive, and broader industrial applications.
- Configurations: Available as a tabletop or trolley version.
- Availability: Standard versions are generally in stock
Built for reliability
Fast test results
Quality control
The SEAL-CHECK Seal Integrity Tester is a versatile and dependable solution engineered for precise seal integrity inspection and leak detection across a wide variety of packaging types. Designed for industries that demand the highest levels of product safety and quality, this advanced seal integrity tester provides accurate, repeatable results to ensure that every package meets strict performance and compliance standards.
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The Importance of Package Seal Integrity
A sealed package performs as a complete system. The film, tray, pouch, lid, closure and seal area all contribute to protection. If one point fails, air, moisture, microorganisms or product can move through the opening, depending on the package and its contents. This can shorten shelf life, affect sterility, create leakage during transport or cause a product to be rejected by the customer.
Seal integrity testing also provides useful process feedback. A recurring leak at the same edge of a pouch may indicate an issue with sealing pressure, temperature, contamination or package alignment. Finding the leak location turns a failed sample into information that can support corrective action.
Risks of Compromised Packaging
A package can look acceptable and still contain a channel, pinhole or weak point that allows leakage. Food products may lose their intended atmosphere or become exposed to oxygen and moisture. Pharmaceutical and medical products can face more serious concerns where package integrity supports protection from contamination. Liquid products can leak outward, while dry or moisture sensitive products can be affected by ingress.
A useful testing program therefore considers the product, package material, sealing process, distribution conditions and the size of defect that matters for the application.
Methods of Seal Integrity Testing
Different methods answer different questions. Bubble emission testing can make a leak visible by showing bubbles from the defect while the package is exposed to a pressure differential. Dry chamber methods can be useful when immersion is undesirable. Internal pressurization methods are suitable for certain packages when the objective is to identify gross leaks, channels or openings.
Seal Check equipment supports leak detection, burst testing, altitude testing, package pressure testing, dry chamber leak testing and vacuum packaging tests. The correct setup depends on package geometry, material, headspace and the failure mode being investigated.
Seal Integrity vs Seal Strength
Seal integrity and seal strength describe different package properties. Integrity asks whether there is a continuous leak path through the package or seal. Strength asks how much force or pressure the seal can withstand before it separates or fails. A mechanically strong seal can still contain a local channel. A leak tight package may also have limited resistance to excessive internal pressure.
Packaging seal integrity testing should therefore be selected according to the risk being controlled. Leak tests are useful when the concern is a pathway through the package. Burst or pressure tests provide additional information when seal durability is relevant.
Which Packaging Types Does This Seal Integrity Tester Work With?
Seal Check is designed for flexible and rigid packaging. Typical applications include pouches, bags, trays, thermoformed packs, bottles, cups, cans, modified atmosphere packs and vacuum sealed products. Package size, stiffness, headspace and product content affect the most appropriate test configuration, so representative samples should be assessed before a routine method is fixed.
Industries That Rely on This Seal Integrity Tester
Food & Beverage Packaging
Food and beverage producers use seal testing to investigate shelf life risks, leaking packs and sealing process variation.
Pharmaceutical
Pharmaceutical packaging requires controlled integrity checks for containers and closure systems where product protection is critical.
Medical Device / Sterile Packaging
Medical device teams use package integrity data as part of broader packaging validation and production control activities.
Nutraceuticals & Supplements
Pouches, sachets and bottles need reliable closure performance to protect powders, capsules and other sensitive contents.
Cosmetics & Personal Care
Leak testing can help identify packaging failures that cause product loss, contamination risk or poor presentation during distribution.
Pet Food
Flexible bags, pouches and trays can be checked for leaks that affect freshness, handling and customer experience.
Bringing Testing In House vs Outsourcing to a Lab
In house seal integrity test equipment is useful for routine production checks, line setup, troubleshooting and rapid investigation after a failed sample. Results are available while the process can still be adjusted. External laboratories remain valuable for specialist instrumentation, independent verification, method validation or formal regulatory work.
Many manufacturers use both approaches. Routine seal testing equipment supports day to day decisions, while external testing is reserved for work that needs specialized expertise or independent evidence.
Enhancing Quality Management Processes
A package seal integrity tester becomes more valuable when the result is linked to a defined response. Record the product, packaging format, machine or line, test settings, result and leak location. Repeated failures can then be compared by shift, material lot, sealing condition or equipment setup. This turns package seal integrity testing into a source of process knowledge and supports faster root cause investigation. Choose the Seal Check configuration that fits your packaging application and start identifying seal failures where they matter most — directly on your production floor.